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Revolutionising Manufacturing Connectivity with LEO Satellites and VeloCloud

05/01/2025
Revolutionising Manufacturing Connectivity with LEO Satellites

In the manufacturing industry, connectivity plays a critical role in powering operations, managing supply chains, and enabling advanced technologies such as IoT and automation. However, achieving reliable, high-speed internet access in remote or industrial areas has historically been a challenge. Traditional broadband solutions often fall short, leaving manufacturing facilities in connectivity dead zones.

Enter Low Earth Orbit (LEO) satellites—a disruptive technology poised to revolutionise wide area network (WAN) connectivity. Paired with VeloCloud SD-WAN, manufacturers now have an unprecedented opportunity to optimise their networks, overcome connectivity challenges, and unlock new possibilities for innovation.

The Game-Changing Potential of LEO Satellites

LEO satellites orbit much closer to Earth than traditional geostationary satellites. This proximity dramatically reduces latency and enables high-speed internet access, even in the most remote locations. For manufacturers, this is a paradigm shift, offering:

  • Reliable Connectivity in Remote Areas: Factories and facilities located far from urban centres can access high-speed, low-latency internet.
  • Enhanced Bandwidth for IoT Devices: IoT-enabled operations, such as predictive maintenance and real-time monitoring, require robust connectivity that LEO satellites provide.
  • Support for Advanced Applications: From cloud-based ERP systems to real-time video conferencing, LEO networks enable seamless operations regardless of location.

Whether as a primary connection for isolated sites, a backup for urban operations, or bandwidth on demand during peak usage, LEO satellites provide manufacturers with versatile connectivity solutions.

Addressing Connectivity Challenges with VeloCloud SD-WAN

While LEO satellites offer immense potential, they come with challenges such as satellite handovers, atmospheric interference, and service interruptions in mountainous or densely forested regions. This is where VMware VeloCloud SD-WAN excels.

VeloCloud SD-WAN enhances connectivity by intelligently managing and optimising all bandwidth sources, including LEO satellites. Its key features ensure seamless, high-quality network performance:

Dynamic Multipath Optimisation™ (DMPO)

A cornerstone of VeloCloud SD-WAN, DMPO ensures uninterrupted connectivity by:

  • Real-Time Link Monitoring: Constantly evaluating link conditions to maintain optimal performance.
  • Load Balancing: Distributing traffic intelligently across multiple links to prioritise critical business applications.
  • Sub-Second Failover: Automatically rerouting traffic during packet drops, jitter, or delays, ensuring operations remain unaffected.
  • Forward Error Correction (FEC): Mitigating performance issues on degraded or single-link connections.

By addressing these challenges, VeloCloud enables manufacturers to leverage LEO satellites for high-performance connectivity, even in the most challenging environments.

Dynamic Multipath Optimization for uninterrupted connectivity

Empowering Manufacturing Use Cases

For manufacturers, the combination of LEO satellites and VeloCloud opens up a wealth of opportunities:

1. Remote Facility Connectivity

Factories, mines, and contraction in remote areas can maintain reliable, high-speed connectivity, enabling:

  • Real-Time Data Sharing: Ensure seamless communication between headquarters and remote sites.
  • Cloud Access: Access to ERP, supply chain, and other cloud applications without latency issues.
  • IoT Enablement: Monitor and control IoT devices, optimising production and maintenance.

2. Mobile Operations and Logistics

With the rise of mobile factories, pop-up production units, and dynamic supply chains, mobile connectivity has become essential. LEO satellites combined with VeloCloud ensure uninterrupted access to:

  • Fleet Management Systems: Track and manage vehicles in real-time.
  • Supply Chain Monitoring: Maintain visibility into goods’ location and condition across global routes.
  • Augmented Reality (AR) Maintenance: Use AR for remote assistance and troubleshooting.

3. Backup and Disaster Recovery

Natural disasters or infrastructure failures can disrupt traditional connectivity. LEO satellites provide a reliable backup, ensuring continuity in:

  • Production Schedules: Minimise downtime by maintaining critical systems during disruptions.
  • Data Security: Securely backup and restore data to prevent loss.

Enhancing connectivity with LEO satellites

Real-World Applications: A Showcase of LEO and VeloCloud

At Mobile World Congress 2024, VMware demonstrated how LEO satellites and VeloCloud revolutionise connectivity for first responders. This cutting-edge solution is equally transformative for manufacturers.

For instance, imagine a remote manufacturing plant connected via a LEO satellite network. Through VeloCloud SD-WAN’s intelligent routing, data from IoT sensors, production lines, and management systems is seamlessly transmitted to headquarters. Real-time performance monitoring and predictive analytics keep operations efficient, while video calls and AR troubleshooting ensure minimal delays in decision-making.

Moreover, mobile edge computing—powered by VMware Edge Compute Stack—can further enhance manufacturing operations. By integrating AI-driven solutions, manufacturers can:

  • Automate Inventory Management: Use computer vision to track stock levels and optimise restocking.
  • Streamline Billing Processes: Capture and analyse usage data for precise chargebacks.
  • Reduce Hardware Footprint: Virtualise multiple functions into a single, energy-efficient stack.

Try VeloCloud SD-WAN For Free

The Future of Manufacturing Connectivity

As LEO satellite networks continue to expand, the manufacturing industry stands to benefit immensely. By combining the capabilities of VMware VeloCloud with the global reach of LEO satellites, manufacturers can:

  • Extend their operational reach to the most remote locations.
  • Enhance the performance and reliability of their networks.
  • Support cutting-edge applications that drive efficiency and innovation.

This is more than just connectivity—it’s about creating a software-defined edge that transforms how manufacturers operate in a rapidly changing world.

Unlock the Power of LEO and VeloCloud for Your Business

The era of LEO satellite networks is here, and VMware VeloCloud SD-WAN is the key to unlocking their full potential. Whether you’re looking to optimise remote site connectivity, enable mobile operations, or ensure business continuity, this powerful combination can transform your network infrastructure.

Ready to take your manufacturing connectivity to the next level? Learn more about VMware VeloCloud SD-WAN and its capabilities by booking an online Discovery Call with one of our experts.

Embrace the future of manufacturing with robust, intelligent, and scalable connectivity solutions that enable growth, innovation, and efficiency like never before.

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DIGITAL CARBONHeadquarters
Our head office is located in the tech hub of East London Tech City
OUR LOCATIONSWhere to find us?
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To stay up to date with the latest news and technologies, follow us on our social media channels.

Copyright by Digital Carbon. All rights reserved.

Copyright by Digital Carbon. All rights reserved.